PRODUCT INDUSTRIAL DESIGN AND DEVELOPMENT
Our base services
CAD (Computer Aided Design) industrial design, including tolerancing and complex assemblies.
File transmission in native format (SolidWorks) and export.
FEA modeling (Finite Elements Analysis) to ensure robustness of the design against real constraints of temperature and force.
Electronic design, function programming and PCB prototyping. Recommendation in the selection of components and technical support.
Our tailor-made process
Design brief
We work together to define your design needs and your technical specifications, with the aim of achieving complete initial specifications.
Industrial design
The specifications are used as a basis for CAD. Our goal is the optimization of internal volumes and components without affecting the exterior appearance of the design.
The BoM (technical nomenclature) is submitted at the end of this step.
Modeling
If necessary, the design is tested in simulation under realistic conditions (temperature, force, cyclic, drop constraints).
Realistic render
High-fidelity 2D renderings are produced to project the final appearance of your product – and provide input into your slides. 3D video renderings are also possible upon request.
Mock-up
One or more non-functional mockups are manufactured to validate final key factors such as weight distribution and UX.
Prototype
At least one functional prototype is developed using materials and processes as close as possible to the finished product. Several iterations can be carried out to implement new features/correct unforeseen issues.
Prototyping of electronic boards as well as their programming is included.
Prototyping and manufacturing resources
FDM 3D printing
Extrusion of molten thermoplastic material solidifying in successive layers to form a part.
Multiple colors available.
Suitable for functional prototypes (technical plastics) and mock-ups (cosmetic plastics).
Materials: PLA, ABS, TPU, PETG, ASA, PP, PA, PEEK
SLA 3D printing
Using ultraviolet radiation to selectively cure a photosensitive resin, layer by layer, to create parts with high precision and high surface quality.
Suitable for functional prototypes (technical resins) and mock-ups.
Materials: standard, high-temp, rigid, durable, flexible and transparent resins
SLS 3D printing
Using laser radiation to selectively fuse plastic or metal powder particles, layer by layer, to create strong, durable parts without the need for supports.
Suitable for functional prototypes.
Materials: PA (nylon) with or without fill (carbon fibers, glass fibers, etc) and specific metallic alloys
Laser engraving and cutting
Using a high intensity beam to cut or engrave various materials depending on the laser power and configuration.
Allows the precise creation of complex shapes, detailed patterns and text on a wide variety of materials.
Suitable for functional prototypes, models and industrialization.
Materials: wood, plastics (exceptions apply), fabrics and certain metals
CNC machining
An automated manufacturing process that uses computer-controlled machine tools to remove materials from a raw part and thus create finished parts with high precision. This method is widely used in industry to produce complex parts with tight tolerances, providing high efficiency and reproducibility.
Suitable for functional prototypes and industrialization.
Materials: woods, plastics and metals
Waterjet cutting
Using a hyperbaric water jet to cut various materials depending on the power of the jet.
Allows the precise and rapid creation of complex shapes or detailed patterns on a wide variety of technical supports.
Suitable for functional prototypes and industrialization.
Materials: metals, glass, plastics, composites, ceramics, elastomers and foams
Small batch injection molding
Limited production of plastic parts using a specially designed mold for small quantities, usually below standard mass production capabilities.
Enables the cost-effective manufacturing of custom and personalized parts while providing an identical finish and material to the finished product.
Suitable for functional prototypes and industrialization.
Materials: plastics
PCB prototyping
The process of rapidly creating printed circuit prototypes for electronic devices, allowing the functionality of a circuit to be tested and verified before mass production.
Involves manufacturing small-scale printed circuit board prototypes to evaluate electronic design, connections and functionality.
Suitable for functional prototypes and industrialization.
All of these processes are available in-house or from our certified suppliers. Other processes and finishing options are available. Do not hesitate to contact us for more information regarding your needs!